TEBAS G An engineering giant!

ZAYER attends BIEMH with the TEBAS G bridge type machine, an engineering giant

Why TEBAS G

At this 33rd edition of BIEMH, ZAYER presents the TEBAS G machine to the entire industry. This multi-function bridge machining center is a true engineering giant. It is specifically designed for machining large parts and materials with high technological demands. We are presenting it as a monumental offering because it raises the bar in multiple dimensions : it will handle machining large diameters and withstand high cutting forces. It will also meet extreme requirements for precision, reliability, and ergonomics, as well as aesthetics, connectivity, and availability.

…Anyone want to bid higher?

Innovative approach

The TEBAS G machine brings an innovative approach to the market, as from its inception it has met high standards in:

Technology : It integrates state-of-the-art materials, systems, and mechanisms,
providing maximum precision, reliability, efficiency, and control. It also offers
monitoring and communication with the user(s).
Design: It addresses fundamental design aspects such as functionality, safety, ergonomics, and ease of maintenance, as well as sustainability and other required technological features.
Sustainability: Integrating eco-design criteria that allows reducing unnecessary
mass, optimizing consumption and minimizing the use of consumables..

Architecture and equipment

To begin with, the TEBAS G’s structure is designed to withstand heavy machining forces while maintaining optimal dynamic and thermal performance. Featuring a fixed-beam bridge architecture, it incorporates a movable turning table, a configuration particularly well-suited for milling, vertical turning, and grinding operations. This characteristic allows the user to complete the entire machining process of large, heavy, circular parts on a single machine, eliminating the need for transfers between equipment. This optimizes machining time, efficiency, and safety.

Connectivity

The TEBAS G goes beyond conventional control of productivity and energy consumption.

The machine has been designed to facilitate remote diagnosis and continuous analysis of large volumes of data, allowing its health status to be known in real time and anticipating possible incidents before they affect production. Integration with digital platforms such as HORUS NX enables early detection of emerging deviations and efficient planning of maintenance operations, increasing availability and reducing operating costs.

Ergonomics

The philosophy of maximizing its ergonomics is embodied in the TEBAS G.

From the user's first contact with the machine, it offers several advantages for a more comfortable, safe, and efficient operating environment:

Maximum visibility of the work area, thanks to the wide transparent access doors and the possibility of operating from different points, which provides a clear perception and control of the entire process.
Integration of multiple surveillance cameras that eliminate blind spots, improving control and safety of operations.
Ease of use and load capacity, thanks to the doors opening towards the inside of the machine.
Full accessibility to the interior.
Safe circulation around the piece.
Adaptive design of the CNC control panel, incorporating adjustments that allow adjusting its spatial position, both in height, position and tilt of the keyboard with respect to the operator.
Integration of the air and coolant guns into the fairing.
Accessibility to the automatic tool changer, at the same level as the work platform.

Conclusion

Definitively, the TEBAS G embodies ZAYER’s vision for large-format machine tools.

It is a structurally robust, technologically advanced, and multifunctional platform. Functionally, it is user-friendly, efficient, and sustainable, and has been designed to maximize customer competitiveness throughout the entire product lifecycle. Thanks to the integration of multiple high-value technological processes, its specific architecture, and its focus on stability, precision, and digitalization, the TEBAS G enables the rethinking of traditional production processes and the tackling of complex industrial challenges with a single machine.